Professional Stacked Heat Sink Manufacturers

IGSINK – Your Trusted Partner for Custom Stacked Heat Sink Solutions

Stacked Heat Sink Manufacturers
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China Direct

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About IGSINK – Leading Stacked Heat Sink Manufacturers

IGSINK is a premier stacked heat sink manufacturer based in China, specializing in custom thermal management solutions for high-performance applications. As experienced stacked heat sink suppliers, we combine advanced manufacturing capabilities with innovative engineering to deliver superior cooling solutions.

Our expertise in stacked heat sink manufacturing spans over a decade, serving diverse industries including telecommunications, automotive electronics, power electronics, and industrial equipment. We are not just suppliers – we are your manufacturing partner committed to excellence.

10+
Years Experience
1000+
Custom Projects
50+
Countries Served
24/7
Technical Support
Stacked Fin Heat Sink
Stacked Heat Sink

What Are Stacked Heat Sinks?

 

Stacked Structure

Stacked heat sinks, also known as zipper fin or snapped fin heat sinks, are constructed by stamping sheets of aluminum or copper into tightly formed arrays of fins that are pressed together under high pressure.

 

Superior Cooling

These heat sinks feature thinner fin profiles compared to traditional extrusion heat sinks, providing higher surface area and lower pressure drop for enhanced thermal performance.

 

Versatile Applications

Ideal for high-power devices requiring cooling from both sides, featuring dual cooling base plates with fins in the middle for optimal heat dissipation.

Custom Stacked Heat Sink Manufacturing Process

Advanced Manufacturing Techniques

 

Precision Stamping

Individual fins are stamped from aluminum or copper sheets with precise dimensional control and surface finish.

 

High-Pressure Assembly

Multiple fins are pressed together under high pressure to create the complete stacked heat sink structure.

 

Secondary Operations

CNC machining, drilling, tapping, and surface finishing to meet exact specifications.

Custom Stacked Heat Sink Manufacturing

Manufacturing Capabilities

 

Fin Thickness

0.5mm – 3.0mm

 

Fin Height

10mm – 200mm

 

Base Size

Up to 500mm x 500mm

 

Power Rating

Up to 1000W

Materials and Specifications

Aluminum Stacked Heat Sinks

Alloy Grade
1050, 6061, 6063
Thermal Conductivity
180-220 W/m·K
Density
2.70 g/cm³
Surface Finish
Anodized, Powder Coating
Color Options
Natural, Black, Custom

Advantages:

  •  Lightweight and cost-effective
  •  Excellent corrosion resistance
  •  Easy to machine and fabricate
  •  Good thermal performance

Copper Stacked Heat Sinks

Purity Grade
C1011, C1020
Thermal Conductivity
380-400 W/m·K
Density
8.96 g/cm³
Surface Finish
Nickel Plating, Tin Plating
Color Options
Natural, Plated

Advantages:

  •  Superior thermal conductivity
  •  Excellent electrical conductivity
  •  Antimicrobial properties
  •  High-power applications

Applications and Industries

Stacked Heat Sink Applications

Wide Range of Applications

 Power Electronics

Power transistors, MOSFETs, inverters, and power supplies for industrial and automotive applications.

 Telecommunications

RF amplifiers, base stations, networking equipment, and high-frequency communication devices.

 Automotive Electronics

ECUs, power modules, battery management systems, and electric vehicle components.

 LED Lighting

High-power LED arrays, street lighting, industrial lighting, and architectural lighting systems.

Industry-Specific Solutions

Server & Data Centers

High-density cooling solutions for CPUs, GPUs, and memory modules in enterprise servers.

Power Rating: 200-500W

Industrial Equipment

Motor drives, welding equipment, and power conversion systems requiring robust cooling.

Power Rating: 300-1000W

Renewable Energy

Solar inverters, wind turbine controllers, and energy storage systems.

Power Rating: 500-1000W

Why Choose IGSINK as Your Stacked Heat Sink Suppliers?

 

Direct Manufacturer

We are not suppliers or platforms – we are the actual manufacturers with full control over quality and production.

 

Custom Engineering

Our experienced engineers provide tailored solutions for your specific thermal management requirements.

 

Fast Delivery

Streamlined production process ensures quick turnaround times for both prototypes and production runs.

 

Quality Assurance

ISO 9001 certified manufacturing processes with comprehensive testing and quality control systems.

 

Competitive Pricing

Direct factory pricing without middleman markups, offering excellent value for high-quality products.

 

Technical Support

Comprehensive technical support from design consultation to post-delivery service and maintenance.

Stacked Heat Sink Advantages

Thermal Performance Benefits

  •  Higher Surface Area: Thinner fins provide more surface area for heat dissipation compared to extruded heat sinks
  •  Lower Pressure Drop: Optimized fin geometry reduces airflow resistance for better cooling efficiency
  •  Dual-Side Cooling: Base plates on both sides enable cooling from multiple directions
  •  Enhanced Heat Transfer: Improved convective heat transfer due to increased surface area

Manufacturing and Economic Benefits

  •  Cost-Effective: Lower manufacturing costs compared to complex machined heat sinks
  •  Easy Maintenance: Simple structure allows for easy cleaning and maintenance
  •  High Durability: Robust construction ensures long service life in demanding applications
  •  Flexible Design: Can be customized for various mounting configurations and power levels

Technical Specifications Comparison

Specification Stacked Heat Sink Extruded Heat Sink Skived Heat Sink
Thermal Resistance Low Medium Low
Manufacturing Cost Low Low Medium
Fin Thickness 0.5-3.0mm 1.5-5.0mm 0.3-1.5mm
Surface Area High Medium High
Pressure Drop Low Medium Low
Customization High Medium Medium

Design and Engineering Services

Complete Design-to-Production Service

 

Thermal Analysis

Comprehensive thermal modeling and simulation to optimize heat sink design for your specific application requirements.

 

3D Modeling

Advanced CAD modeling and prototyping to ensure perfect fit and optimal thermal performance before production.

 

Testing & Validation

Rigorous testing protocols including thermal performance testing, mechanical stress testing, and environmental testing.

 

Continuous Improvement

Ongoing optimization and improvement of designs based on performance data and customer feedback.

Design Capabilities

Thermal Power

1000W+

Fin Density

0.5-10 FPI

Base Thickness

3-50mm

Surface Finish

Ra 0.8-6.3

Standard Features:

  •  Mounting holes and threads
  •  Custom base plate configurations
  •  Integrated heat pipes (optional)
  •  Thermal interface material application
  •  Environmental protection coatings

Quality Assurance and Testing

 

Material Testing

  •  Chemical composition analysis
  •  Thermal conductivity testing
  •  Mechanical property testing
  •  Corrosion resistance testing

 

Thermal Testing

  •  Thermal resistance measurement
  •  Temperature distribution analysis
  •  Airflow and pressure drop testing
  •  Thermal cycling testing

 

Quality Control

  •  Dimensional inspection
  •  Surface finish verification
  •  Assembly integrity testing
  •  Final performance validation

Get Your Custom Stacked Heat Sink Quote

Ready to Start Your Project?

Contact our experienced team for professional stacked heat sink solutions tailored to your specific requirements.

Contact Information

 
Email: info@igsink.com
 
Address: Dadan (No. 1), Heshan Village, Yuanzhou Town, Boluo County, Huizhou City, Guangdong Province, China

What We Need From You:

  •  Power dissipation requirements
  •  Dimensional constraints
  •  Operating environment conditions
  •  Mounting requirements
  •  Quantity requirements

Why Choose IGSINK?

 
Expert Engineering: Over 10 years of thermal management experience
 
Quality Guarantee: ISO 9001 certified manufacturing processes
 
Fast Delivery: Quick turnaround for both prototypes and production
 
Competitive Pricing: Direct factory pricing without middlemen

Our Custom Stacked Heat Sink Success Stories Product Showcase

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