Stacked Heat Sink Manufacturers & Suppliers

Leveraging a 15,000-square-meter production facility and over a decade of thermal engineering expertise, IGS delivers customized stacked fin heat sink solutions for high-power applications. Our vertically integrated design-to-production system ensures precision thermal management with thermal resistance as low as 0.026°C/W, supporting heat loads up to 620W for servers, renewable energy systems, and advanced computing platforms.

 What Is a Stacked Fin Heat Sink?

A stacked fin heat sink optimizes heat dissipation by layering thin, stamped metal fins on a baseplate. Key features include:

  1. Enhanced Surface Area: 30%+ efficiency gain via dense fin stacking.
  2. Material Flexibility: Compatible with aluminum, copper, or hybrid substrates.
  3. High-Power Adaptability: Integrates heat pipes (K≥8,000) and vacuum brazing for 300W+ scenarios.

Stacked Fin Heat Sink Production Capabilities

Process Equipment Capacity Quality Assurance
Precision Stamping 12 presses (3 high-speed) 400K/mo ±0.05mm tolerance
Vacuum Brazing 4 reflow ovens 800K/mo <0.01% void rate
Heat Pipe Integration 32 CNC benders 2M/mo 3D bending, 0.8mm thickness
Full-System Testing Helium leak detectors 20K/mo ISO/IEC 17025 certified

Stacked Fin Heat Sink Competitive Advantages

  1. R&D Leadership:
    • 25-member engineering team with 6 patents (e.g., pressure-tube brazing).
    • CFD simulation accuracy >97% for 620W validation.
  2. Scalable Manufacturing:
    • 72-hour prototype turnaround via 42 CNC units.
    • 1.22M/month modular assembly capacity.
  3. Compliance & Sustainability:
    • ISO 9001/14001/45000 and QC080000 certified.
    • ROHS/REACH-compliant materials.

Stacked Fin Heat Sink Material Options

Type Thermal Conductivity Applications
Aluminum 6063-T5 220 W/m·K Low-power air cooling (<200W)
Copper-Aluminum Hybrid 380 W/m·K Liquid cooling (300W+)
Sintered Ultra-Thin Pipe K≥8,000 Space-constrained 1U servers

IGS combines innovation, agility, and compliance to redefine thermal solutions for next-gen technologies. Partner with us to future-proof your thermal architecture.

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