Professional Bonded Heat Sink Manufacturers

IGSINK – Leading Chinese Manufacturer of Custom Aluminum Bonded Fin Heat Sink Solutions

Why Choose IGSINK for Bonded Heat Sink Solutions?

As a specialized bonded heat sink manufacturer in China, IGSINK combines advanced manufacturing capabilities with innovative thermal management solutions to deliver superior custom bonded fin heat sinks for high-power applications.

 

Advanced Manufacturing

State-of-the-art facilities with precision CNC machining, extrusion, and bonding technologies for consistent quality.

 

Custom Design Services

Expert engineering team provides tailored bonded heat sink solutions to meet specific thermal management requirements.

 

Fast Delivery

Efficient production processes and quality control ensure rapid turnaround times without compromising quality.

Custom Bonded Heat Sink Products

Custom Large Aluminum Bonded Heat Sink

Large Format Bonded Heat Sinks

Custom large aluminum bonded heat sinks for high-performance cooling applications with enhanced thermal dissipation.

  •  High fin density design
  •  Superior thermal performance
  •  Custom size options

Aluminum Bonded Fin Heat Sink with High Cooling Fins

High Density Bonded Fin Heat Sinks

Advanced aluminum bonded fin heat sinks with optimized cooling fins for maximum heat transfer efficiency.

  •  Flexible fin spacing
  •  Enhanced surface area
  •  Forced convection ready

Aluminum Copper Pin Fin Bonded Heat Sink

Pin Fin Bonded Heat Sinks

Specialized pin fin bonded heat sinks combining aluminum and copper for enhanced thermal conductivity.

  •  Multi-material design
  •  Precision cutting service
  •  Electronic device cooling

Bonded Heat Sink Manufacturing Process

Advanced Bonding Technologies

Our bonded heat sink manufacturing process combines precision engineering with proven bonding methods to create superior thermal management solutions.

1

Material Preparation

High-quality aluminum 6063-T5 base plates with precision-machined grooves for optimal fin placement.

2

Fin Fabrication

Individual fins cut from aluminum 1100-H14 alloy with precise thickness control for maximum thermal efficiency.

3

Bonding Process

Advanced thermal epoxy, brazing, or soldering techniques ensure strong, thermally conductive bonds.

4

Quality Control

Rigorous testing and inspection ensure each bonded heat sink meets strict thermal performance standards.

Key Manufacturing Advantages

  •  Higher fin density than extruded alternatives
  •  Superior thermal performance per unit volume
  •  Flexible design customization options
  •  Multiple material combinations available
  •  Precise dimensional control
  •  Cost-effective for complex geometries

Bonded Heat Sink Applications

 

Power Electronics

IGBT modules, power supplies, inverters, and motor drives requiring high thermal dissipation.

 

LED Lighting

High-power LED arrays and commercial lighting systems requiring efficient thermal management.

 

Telecommunications

Base station equipment, RF amplifiers, and network infrastructure cooling solutions.

 

Automotive

Electric vehicle power modules, battery management systems, and automotive electronics.

Technical Specifications

Material Options

Base Materials

  • • Aluminum 6063-T5 (standard)
  • • Aluminum 6061-T6 (high strength)
  • • Copper C110 (premium conductivity)

Fin Materials

  • • Aluminum 1100-H14 (standard)
  • • Aluminum 6063-T5 (enhanced)
  • • Copper C110 (high performance)

Bonding Methods

Thermal Epoxy

Cost-effective solution with excellent thermal conductivity and electrical isolation.

Brazing

High-temperature metal-to-metal bonding for maximum thermal performance.

Soldering

Reliable bonding method offering good thermal conductivity and mechanical strength.

Performance Characteristics

200%

Increased Surface Area vs. Extruded

50:1

Maximum Fin Aspect Ratio

0.1°C/W

Typical Thermal Resistance

Why IGSINK Bonded Heat Sinks Lead the Industry

 

Superior Quality Standards

ISO 9001 certified manufacturing with rigorous quality control processes ensuring consistent performance.

 

Advanced Manufacturing

State-of-the-art CNC machining, extrusion, and bonding equipment for precision manufacturing.

 

Expert Engineering Team

Experienced thermal management specialists providing custom design solutions for complex applications.

Key Advantages

  •  Higher fin density than extruded alternatives
  •  Custom geometry and size options
  •  Multiple material combinations
  •  Competitive pricing for complex designs
  •  Fast prototyping and production
  •  Comprehensive secondary operations

Ready to Optimize Your Thermal Management?

Get in touch with our bonded heat sink experts for custom solutions tailored to your specific requirements.

 

Email Us

Send us your requirements and technical specifications

info@igsink.com

 

Visit Us

Dadan (No. 1), Heshan Village, Yuanzhou Town, Boluo County, Huizhou City, Guangdong Province, China

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