Professional Zipper Heat Sink Manufacturers

IGSINK delivers premium custom zipper heat sink solutions with advanced stamping technology and superior thermal management performance

Leading Zipper Heat Sink Manufacturers in China

IGSINK specializes in manufacturing high-performance zipper heat sinks using advanced stamping technology. Our custom zipper heat sink solutions provide superior thermal management for electronics, LED lighting, telecommunications, and industrial applications.

 

Advanced Manufacturing

State-of-the-art stamping technology and precision manufacturing processes ensure consistent quality and performance in every zipper heat sink.

 

Custom Solutions

Tailored zipper heat sink designs to meet specific thermal requirements, with flexible materials, dimensions, and surface finishing options.

 

Quality Assurance

ISO certified manufacturing processes and comprehensive quality control ensure reliable performance and durability of our zipper heat sinks.

What is Zipper Heat Sink Technology?

Customized Double Heat Pipe Stacked Large Zipper Fins Heat Sink

Zipper heat sinks represent an innovative thermal management solution that combines high fin density with lightweight construction. These specialized heat sinks are manufactured using advanced stamping technology that creates interlocking fins from thin metal sheets.

The unique zipper fin design allows for exceptional heat dissipation performance while maintaining structural integrity. The stamping process creates precise interlocking grooves that enable the fins to connect seamlessly, forming a robust thermal interface.

Key Features:

  •   High fin density for maximum surface area
  •   Lightweight construction with superior strength
  •   Excellent thermal conductivity and heat dissipation
  •   Customizable dimensions and configurations

Zipper Heat Sink Manufacturing Process

1

Material Preparation

High-quality aluminum or copper sheets are cut to precise dimensions for stamping operations.

2

Stamping Process

Advanced stamping technology creates interlocking zipper fins with precise tolerances and optimal geometry.

3

Assembly

Zipper fins are assembled and bonded to the base plate using soldering, brazing, or epoxy techniques.

4

Finishing

Surface treatments such as anodizing, plating, or coating are applied for enhanced performance and durability.

Advanced Stamping Technology

Precision Manufacturing

Our state-of-the-art stamping equipment ensures precise dimensional control and consistent quality across all zipper heat sink production runs. The process allows for complex geometries and high aspect ratio fins that maximize heat dissipation efficiency.

  •   Automated stamping lines for consistent quality
  •   Precision tooling for dimensional accuracy
  •   Quality control at every production stage

Material Optimization

We optimize material usage through efficient stamping patterns and minimize waste while maintaining structural integrity. Our process enables the production of fins with thickness ranging from 0.1mm to 2mm depending on material and application requirements.

  •   Minimal material waste through efficient design
  •   Recyclable materials and sustainable practices
  •   Cost-effective production methods

Materials and Specifications

Premium Materials for Superior Performance

IGSINK utilizes premium aluminum and copper materials for zipper heat sink manufacturing, each offering unique advantages for specific applications. Our material selection ensures optimal thermal performance, durability, and cost-effectiveness.

Aluminum Zipper Heat Sinks

Aluminum 6063 and 1050 alloys provide excellent thermal conductivity (166-201 W/mK) with lightweight construction and cost-effective manufacturing.

  •   Superior thermal conductivity
  •   Corrosion resistance
  •   Lightweight design
  •   Cost-effective solution

Copper Zipper Heat Sinks

Copper C1100 offers exceptional thermal conductivity (400 W/mK) for high-power applications requiring maximum heat dissipation performance.

  •   Maximum thermal conductivity
  •   High-power applications
  •   Antimicrobial properties
  •   Premium performance

Technical Specifications

Dimensional Range

  •   Length: 12.7 – 300mm
  •   Width: 12.5 – 200mm
  •   Height: 5 – 50mm
  •   Fin Thickness: 0.1 – 2mm

Performance Parameters

  •   Operating Temperature: -40°C to 150°C
  •   Thermal Resistance: 0.5 – 10 K/W
  •   Power Dissipation: Up to 500W
  •   Tolerance: ±0.05mm

Surface Finishes

  •   Anodizing (Clear/Black)
  •   Nickel Plating
  •   Chromate Coating
  •   Powder Coating

Zipper Heat Sink Applications

Wide Range of Industrial Applications

IGSINK zipper heat sinks are engineered for diverse applications across multiple industries. Our custom solutions provide reliable thermal management for electronic devices, LED lighting systems, telecommunications equipment, and power electronics.

Electronics & Computing

  •   CPU and GPU cooling
  •   Power supplies
  •   Server components
  •   Memory modules

LED Lighting

  •   High-power LED arrays
  •   Street lighting
  •   Industrial lighting
  •   Automotive lighting

Telecommunications

  •   Base stations
  •   RF amplifiers
  •   Network equipment
  •   Data centers

Power Electronics

  •   Inverters and converters
  •   UPS systems
  •   Motor drives
  •   Welding equipment
Standard 150w 240w Copper vapor Chamber Heat Sink Customized Mini Zipper Fin Heatsink

Advantages of Zipper Heat Sinks

 

High Thermal Performance

Superior heat dissipation capabilities with high fin density and optimized surface area for maximum thermal transfer efficiency.

 

Lightweight Design

Optimized weight-to-performance ratio through efficient material usage and advanced stamping technology.

 

Cost-Effective

Efficient manufacturing process and material utilization provide excellent value for high-volume production applications.

 

Design Flexibility

Customizable dimensions, materials, and configurations to meet specific thermal management requirements.

 

Reliable Performance

Robust construction and proven manufacturing processes ensure consistent performance and long service life.

 

Fast Production

Pre-tooled designs and efficient manufacturing processes enable quick turnaround times for custom orders.

Performance Comparison

Feature Zipper Heat Sink Extruded Heat Sink Skived Heat Sink
Fin Density   High   Medium   High
Weight   Light   Medium   Medium
Cost   Low   Low   High
Customization   High   Medium   Medium
Production Volume   High   High   Low

Custom Zipper Heat Sink Design Services

Comprehensive Design and Engineering Support

IGSINK provides complete custom zipper heat sink design services from initial concept to final production. Our experienced engineering team works closely with customers to develop optimized thermal solutions that meet specific performance requirements and constraints.

Design Consultation

Expert thermal analysis and design optimization to ensure maximum heat dissipation efficiency for your specific application requirements.

Rapid Prototyping

Fast prototype development and testing to validate design concepts and performance before full-scale production.

Manufacturing Support

Complete manufacturing services including tooling design, production planning, and quality assurance for custom zipper heat sinks.

Design Considerations

Thermal Requirements
  •   Maximum operating temperature
  •   Heat dissipation capacity
  •   Thermal resistance targets
  •   Environmental conditions
Physical Constraints
  •   Available space and dimensions
  •   Weight limitations
  •   Mounting requirements
  •   Airflow considerations
Performance Optimization
  •   Fin geometry optimization
  •   Material selection
  •   Surface treatment options
  •   Cost-performance balance

Why Choose IGSINK as Your Zipper Heat Sink Manufacturer?

With over a decade of experience in thermal management solutions, IGSINK is the trusted partner for custom zipper heat sink manufacturing in China. Our commitment to quality, innovation, and customer satisfaction makes us the preferred choice for global customers.

 

10+ Years Experience

Proven expertise in thermal management and heat sink manufacturing

 

Global Reach

Serving customers worldwide with reliable shipping and support

 

Advanced Technology

State-of-the-art manufacturing equipment and processes

 

Expert Support

Dedicated engineering team and responsive customer service

Quality Assurance

ISO 9001:2015 certified manufacturing processes and comprehensive quality control systems ensure consistent product quality.

Competitive Pricing

Direct manufacturer pricing with no intermediary costs, providing excellent value for custom zipper heat sink solutions.

Fast Delivery

Efficient production planning and logistics ensure quick turnaround times for both prototype and production orders.

Get Your Custom Zipper Heat Sink Quote

Ready to optimize your thermal management with custom zipper heat sinks? Contact IGSINK today for expert consultation and competitive pricing.

Contact Information

 

 

Address

Dadan (No. 1), Heshan Village, Yuanzhou Town, Boluo County, Huizhou City, Guangdong Province, China

What We Need

 

Technical Requirements

Power dissipation, thermal resistance, dimensions, and operating conditions

 

Design Specifications

Drawings, material preferences, surface finish, and mounting requirements

 

Project Details

Quantity requirements, timeline, and specific application information

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